When it comes to storage solutions that increase space and efficiency, two common options are carton live racking (also known as flow racking) and industrial rack-supported mezzanines. Each solution addresses different demands, but both can improve storage capacity and accessibility in unique ways. Here, we’ll look at how these systems work, the distinct advantages each provides, and how to pick which is best for your warehouse or storage setting.
Flow Racking Vs. Rack-Supported Mezzanines
What is Carton Live or Flow Racking?
Carton live racking is a storage method that keeps merchandise flowing forward. Items are loaded in the back and transported to the front by sloped roller tracks or wheels. This “first-in, first-out” (FIFO) storage mechanism uses gravity to make products available to pickers in the front, saving time and labour. As one item is removed, the next one slides forward automatically, making sure that shelves remain full and things are easily accessible.
How Carton Live Racking Works
This technique loads goods from the back of the rack, allowing gravity to perform the work. With each pick at the front, the following product glides forward, reducing the need for continual restocking and allowing pickers to remain productive. This configuration is appropriate for areas with high product turnover since it dramatically lowers travel time and increases workflow efficiency.
The Benefits of Choosing Carton Live Racking for Storage
Carton live racking is suited for warehouses that require speed, space, and quick access. The approach makes use of depth to boost storage in compact places, freeing up aisle space for smoother flow and allowing more merchandise to fit in the same area. Because gravity drives objects to the front of the rack, workers may pick products faster, making processes more efficient. By automatically pushing things forward, the system reduces restocking effort, allowing teams to focus on filling orders, as outlined in our carton live racking costs in SA article.
What is Rack-Supported Mezzanine Storage?
Rack-supported mezzanines present a unique storage solution by increasing usable area within the warehouse. These are elevated platforms erected on top of storage racks, thereby adding another floor level without increasing the building’s size. This design effectively doubles the available square footage, combining storage and workplace in a single solution.
Rack-supported mezzanines are elevated floors built on existing shelf or racking structures. This configuration is suitable for businesses that require additional storage or workspace without undergoing a total building refurbishment. Rack-supported mezzanines, which are built vertically, allow firms to maximise available height, bringing a new degree of usability to their warehouse.
Benefits of Rack-Supported Mezzanines
Rack-supported mezzanines are a clever solution for warehouses that need more space without expanding their building footprint. An extra level increases vertical storage, effectively doubling capacity. Their versatility allows for a variety of applications, such as additional storage or a workplace, and they quickly adjust to unique requirements. Installation is often quick and straightforward, and rack-supported mezzanine floor costs are budget-friendly. This additional level also enhances organisation and traffic flow, making storage and picking processes easier and more efficient.
Comparing Flow Racking and Rack-Supported Mezzanines
The decision between carton live racking and rack-supported mezzanines is based on specific storage requirements and space constraints. Carton live racking is perfect for high-turnover inventory, as it allows for quick product access and rotation. Rack-supported mezzanines, on the other hand, offer a better long-term storage solution by increasing vertical space and floor area.
Carton live racking is an excellent choice for things that move quickly or must be rotated on a frequent basis. It’s great for firms that prioritise quick selection, convenient access, and effective inventory management.
If your facility has enough vertical space, rack-supported mezzanines are an excellent solution. They provide not just additional storage but also the option of adding office spaces or work areas on top, allowing you to make the most of your warehouse architecture.
Rack-supported mezzanines are another excellent option for a flexible, long-term storage solution. Their modular design allows for future expansion or alterations as your business grows, giving you the space and layout flexibility you may require over time.
For a more in-depth look at how carton live racking compares to other systems, see our flow racking vs. pallet shuttle racking guide, which explores further solutions to improve warehouse productivity.
Why Choose Us for Your Storage Solutions?
Krost Shelving and Racking excels in bespoke storage solutions that help you use every square inch of your warehouse. Whether it’s carton live racking for fast-moving inventory or rack-supported mezzanines for more vertical storage, our staff can recommend and execute the appropriate system for your needs. We collaborate closely with you to understand your operational objectives, assisting you in achieving a layout that improves both efficiency and organisation.
Contact us today to learn how we can help your business expand with personalised, reliable storage solutions. Let us make your warehouse function better for you by changing it into a well-organised, efficient hub.
Conclusion
Both carton live racking and rack-supported mezzanines have distinct advantages, giving effective solutions to various warehouse requirements. Carton live racking excels in environments needing quick product rotation and easy access, whereas rack-supported mezzanines upgrade vertical space and give additional workstations. Choosing the proper technology may help streamline processes, reduce space, and increase production, making it a beneficial investment for any expanding firm. For further insights into carton live storage solutions, check out this comprehensive guide on live storage systems.
