As one of the top providers of industrial storage in South Africa, we are regularly questioned about why people think so highly of our systems. We’ve also noticed a significant rise in enquiries about product comparisons, so we’ve added flow racking vs. pallet shuttle racking to our series of “versus” guides. These two systems, while they both contribute to more circulation and optimal utilisation of available space in the warehouse, serve distinct functions. Businesses may select the type of racking that best fits their needs by knowing how pallet shuttle and carton live racking vary from one another. This guide will focus on the advantages of these systems and the industries that will benefit the most from them.
Flow Racking Vs. Pallet Shuttle Racking
Beginning with their application, carton live racking and pallet shuttle systems differ. Flow racking is another term for carton live racking, which uses gravity as its primary mechanism. The products are placed on inclined trays, allowing them to move forward when selected from the front. As a result, it works excellently for organisations that require FIFO stock rotation and quick access to lighter, smaller products. For more details on the cost of implementing a flow racking system, check out our guide on flow racking system costs.
On the other hand, pallet shuttle racking uses a semi-automated shuttle for loading and unloading of pallets from deep storage lanes. This technology decreases the traffic of forklifts and makes it possible to store bulk goods in high density. It is best suited for industries with large amounts of non-perishable products. Learn more about the best pallet shuttle racking suppliers in SA here.
Carton Live Or Flow Racking Benefits
One of the most important advantages of carton live racking is its ability to simplify picking processes. The gravity-based design ensures that while one product is being picked, the next one automatically moves into position, reducing both the time and effort involved in product retrieval. It is especially useful in industries such as e-commerce, retail stores and food distribution where fast-moving items have to be replenished frequently.
Carton live racking also has the advantage of being compact in size. As a result, it helps to save a lot of space for small goods. It is best suited for businesses with limited space and a large number of SKUs at their disposal.
Then again carton live racking is more inclined towards FIFO inventory management (first in first out) which is very important for companies where perishable items are handled or those whose expiry date is stated. This system helps grocery stores and pharmaceutical distribution industries to move their stocks properly.
Pallet Shuttle Racking Advantages
One of the key benefits is maximised storage density. Pallet shuttle racks allow companies to store more pallets in less space by having deep storage lanes and reducing the number of aisles; hence they are suitable for industries that deal with bulk products.
Pallet shuttle racks have the additional benefit of requiring fewer forklifts. The shuttle system transports pallets automatically, requiring less people and reducing the likelihood of accidents. Forklifts survive longer since they are used less frequently, resulting in cheaper maintenance costs for such equipment.
Last-in, first-out procedures are ideal for pallet shuttle racking. In this sense, the system’s ability to store and retrieve bulk materials with minimal operator intervention is beneficial to businesses such as manufacturing and cold storage facilities.
Differences Between Carton Live Racking And Pallet Shuttle
When comparing flow racking vs. pallet shuttle racking, the decision comes down to the type of products your business handles and your operational goals. If you require quick, effective selection and stock rotation for smaller items, it’s difficult to ignore the advantages of carton live racking. Ideal for sectors with quickly moving stock that needs frequent picking and restocking.
Alternatively, if your priority is to optimise space and cut down on labour expenses for storing items in bulk, the benefits of pallet shuttle racking offer a substantial advantage. It is perfect for sectors that require high-density storage and decreases dependence on manual labour and forklifts.
Conclusion: Choosing the Right System for Your Business
To conclude, carton live racking and pallet shuttle racking provide distinct advantages and the suitable selection is based on the specific operational requirements. Carton live racking benefits businesses with smaller, fast-moving items that require FIFO stock rotation and quick access. Pallet shuttle racking advantages those with bulk storage needs and a desire to reduce manual labour through automation. By considering factors such as picking frequency, product size, and available equipment, you can make an informed choice that best supports your warehouse’s efficiency and growth. At Krost Shelving and Racking, we’ve cemented our position as a leading industrial racking supplier with an impressive proven record. Learn more about our industrial shelving and racking reputation.
