Racking FAQ

Pallet rack is a material handling storage assistance system intended to store materials on pallets. Much as there is a variety of pallet racking, they all serve the purpose of storing palletized materials in horizontal rows with multiple levels.

Forklift trucks are usually required to place the loaded pallets onto the racks for storage. Pallet racks have become a universal element of most modern warehouses, manufacturing facilities, retail centres, and other storage and distribution centres. All types of pallet racks from Krost Shelving and Racking increase the storage density of the stored goods.

Counterbalanced forklifts are the most utilized due to their high versatility. They can be used to load and unload pallets from the trucks, deposit or remove products from the racks, and even streamline internal flows of goods. Although they’re used with all kinds of storage systems, they’re the go-to option for pallet racking.

Types of Pallet Rack Decking

    • Pallet Rack Wire Decking
    • Pallet Supports
    • Plywood Decking
    • Bar Grating Decking
    • Punch Decking
    • Corrugated Steel Decking with Cover Plate
    • Solid Steel Decking (or perforated) Shelf Pans
    • Pallet Flow Decking
    • Carton Flow Decking
  • Selective Racking: Selective pallet rack is the most popular and versatile pallet racking system in the industry. It provides efficient use of space and immediate access to every load stored using any type of forklift.
  • Drive-in Rack: Ideal for storing repeating products while increasing storage space, this storage unit allows a fork truck to enter from one side only to pick up or deliver pallets that rest on steady rails. A Drive in / Drive thru Racking system is utilized when a last-in, first-out system is applicable.
  • Carton Flow Rack: Ideal for small-quantity case picking, this system utilizes shelves equipped with rollers or wheels that allow product and materials to flow from the back of the rack to the front. Similar in concept but on a larger scale is pallet flow rack which uses conveyor wheel shelf sections that enable back-loaded pallets to flow by gravity to the front or pick face. Both carton flow rack and pallet flow are ideal when a first-in/first-out system is applied.

Yes, we do. We do have various partners that finance racking as either a rental or lease to own. Please discuss our available options with one of our consultants

Our products are designed specific to our clients’ requirements. Beams (the orange supports) can handle any load from 200 kg up to 8,000 kg per beam level and more in extreme cases. With regards to the frames (the blue uprights), they are designed according to the number of beam levels and the weight threat each beam level is carrying. The openings between beam levels also have a significant impact on the carrying capacity of the frames. Our standard frames can carry up to 40,000 KG however we can make use of composite frames to increase their carrying capacity.

The purpose of a Locking Pin or Safety Pin is to secure the beam into place. Should a force be applied upwards on the bottom of the beam by a forklift or any other material handling equipment (MHE) then the safety pin will resist the force to ensure that the beam does not clip out. The safety pin is designed to fail once the force is too great, this will prevent the racking from falling over

Different forklifts have different turning circles, and the manufacture will specify a safe aisle width. Standard counterbalance forklifts usually require an aisle of 3.5 meters (3500 mm). Our consultants will assist in determining the ideal aisle size for your material handling equipment

Yes, Krost Shelving and Racking does supply a variety of Decking. The requirement for decking is based on the nature of your product. Products stored on conventional pallets do not require decking as the pallet is supported by the beams. Should you have loose products that are not palletised they you will require decking. Krost Shelving and racking offers a host of decking options from open or closed timber decking, pin striped decks to grated steel decks for heavy loads.

Drive-in Racking is a high-density storage solution for storing pallets. The design eliminates Aisle thereby maximising the usable floor space and height in your warehouse. Pallets are stored in lanes and can be rotated on a first in last out or first in first out basis depending on how many aisles you include in your design. the more aisle the more flexibility you will have but it comes at a cost of reducing the number of pallets stored. this solution is best suited for clients with large volumes of the same product (SKUs). Drive-in Racking with aisle on both sides of the block is also known as Drive-through racking.

The maximum heigh is dependent on several factors. The first restriction will be the building heights (roof height). The second consideration will be the loading capacity of the warehouse floor. Krost Shelving and Racking pride ourselves in maximising the usable floor space and roof height and have multiple installations exceeding 20 meters high. Another limitation is the maximum lifting height of the Material Handling Equipment (MHE). Our design team will assist in finding the best solution for your specific warehouse

All Krost Shelving and Racking’s Racking and Shelving products are proudly designed and manufactured in South Africa

Orange and Blue are international safety colours for Racking solutions. The reason that beams are predominantly orange is that as orange gets further away from the observer the darker the orange becomes. This assists Material Handling Equipment operators in judging distance and depth assisting in safe operations in the warehouse.  Frames are generally blue. Unlike orange, blue does not have the same effect as orange by getting darker with distance, this too contributes to assisting the operator in having a better depth perspective

VNA Racking, or Very Narrow Aisle Racking, is a specialised storage system designed to maximise warehouse space efficiency. Here’s how it differs from traditional racking systems:

  • Aisle Width: VNA Racking features significantly narrower aisles than traditional systems.
  • Storage Density: It provides a higher storage density, allowing more goods to be stored in the same area.
  • Specialised Forklifts: This requires special forklifts for operation in the narrow aisles.
  • Cost: higher initial cost due to specialised equipment, but offers space-saving benefits.
  • Accessibility: Access to stored items is more restricted compared to traditional racking.
  • Space Utilisation: Ideal for operations where space is limited and high storage density is essential.

Yes, there are specific requirements for aisle width when implementing VNA (Very Narrow Aisle) racking. These requirements are crucial to ensuring the efficient and safe operation of the racking system:

  1. Aisle Width: Typically, the aisles in a VNA racking system range between 1.5 and 1.8 meters (approximately 4.9 to 5.9 feet). This is narrower than traditional racking systems, which usually have aisle widths of about 2.5 to 3.5 metres (8.2 to 11.5 feet).
  2. Forklift Compatibility: The width of the aisle is primarily determined by the type of forklift or pallet stacker used. VNA racking requires specialised forklifts such as turret trucks or articulated forklifts, which are designed to operate in these narrow aisles.
  3. Turning Radius: The turning radius of the forklifts used must be small enough to manoeuvre comfortably within the narrow aisles without risking damage to the racks or the goods.
  4. Height Considerations: The height of the racking system also plays a role in determining aisle width. Higher racks may require slightly wider aisles for safe and efficient operation.
  5. Safety and Compliance: Safety regulations may dictate minimum aisle widths to ensure safe operation for workers. Compliance with local and industry-specific safety standards is essential.
  6. Operational Efficiency: While narrower aisles increase storage space, they should not compromise operational efficiency. The width must allow for smooth movement of goods and efficient picking operations.

When planning for VNA racking installation, it’s important to consider these factors and consult with racking specialists and forklift manufacturers to ensure the system is designed optimally for the specific needs of the warehouse or storage facility.

Yes, VNA (Very Narrow Aisle) Racking systems can be customised to accommodate various load sizes and shapes. This flexibility is one of the advantages of VNA Racking. Here are key aspects of how these systems can be tailored:

  1. Adjustable Beam Levels: VNA Racking typically features adjustable beam levels, allowing the spacing between shelves to be altered. This flexibility accommodates different heights of pallets or goods.
  2. Varied Rack Depths: The depth of the racks can be customised depending on the size of the pallets or the goods being stored.
  3. Load Capacity Customisation: The racking can be designed to support different weight capacities based on the types of goods stored. This involves using different materials or designs to ensure structural integrity.
  4. Special Accessories: Various accessories, such as pallet supports, guide rails, or wire decking, can be added to handle different types of loads securely.
  5. Rack Layout and Design: The overall layout of the racking system, including the orientation and positioning of the racks, can be planned to maximise space utilisation and accommodate different shapes and sizes of goods.
  6. Integration with Handling Equipment: VNA systems can be customised to work seamlessly with specific types of material handling equipment, ensuring efficient and safe operations for various load types.

When considering customisation, it’s important to work closely with a racking system provider who can assess the specific needs and constraints of your operation. Proper planning and design are crucial to ensuring that the customised VNA Racking system not only optimises space but also aligns with operational workflows and safety standards. Contact us today!

Catwalk or Pick Face Racking, is a specialised storage system designed to optimise the picking process in warehouses and distribution centres. This system integrates shelving units with walkways or catwalks, allowing easy access to goods stored at various levels.

The key difference between Catwalk/Pick Face Racking and traditional racking systems lies in the accessibility and organisation of stored items. In Catwalk Racking, multiple levels of shelving are connected by walkways, enabling pickers to walk directly to the storage location of items. This setup is particularly beneficial for operations that require manual picking of smaller items, as it maximises the use of vertical space while ensuring that a wide range of products is accessible at the pick face.

Traditional racking systems, on the other hand, are typically designed for pallet storage and are accessed using forklifts or other mechanical equipment. These systems are better suited for bulk storage and handling of larger items. They usually don’t provide the same level of direct access to individual products as Catwalk Racking Systems do.

Furthermore, Catwalk Racking systems can be highly customised to suit the specific requirements of a warehouse. They can include various shelving types and configurations, tailored to the size, shape, and turnover rate of the products. This level of customisation ensures efficient space utilisation and can significantly improve picking efficiency.

While traditional racking is ideal for bulk storage and palletized goods, Catwalk or Pick Face Racking is designed for efficient manual picking of smaller items, offering direct access to products and optimal use of vertical space.

Catwalk or Pick Face Racking systems come with important safety features and considerations to protect both workers and stored items. These include:

Guardrails and Handrails: Catwalks have guardrails and handrails to prevent falls from elevated walkways, ensuring worker safety.

Slip-resistant Surfaces: Walking surfaces are designed to be slip-resistant, reducing the risk of accidents, especially in areas prone to spills.

Load Capacity Signage: Load capacity signs are prominently displayed to prevent overloading, which can lead to structural failures and safety hazards.

Adequate Lighting: Proper lighting is crucial for worker visibility and safety while navigating catwalks and picking items.

Emergency Access and Egress: Clear and accessible emergency exits are incorporated into the design for swift evacuation in case of emergencies.

Regular Inspections and Maintenance: Routine inspections and maintenance ensure the structural integrity of shelves and components, preventing accidents.

Worker Training: Workers are trained in safe practices, including navigating catwalks and handling materials.

Fire Safety: Fire safety measures are integrated into the design, including fire suppression systems and maintaining clear access to fire exits.

Yes, Catwalk or Pick Face Racking systems have specific load capacity limits that must be adhered to for safety and structural integrity. These limits vary depending on the design and specifications of the racking system, including factors such as the type of shelving, beam lengths, and vertical support. Exceeding these load capacity limits can pose serious safety risks and compromise the functionality of the system. Therefore, it’s essential to consult us on the racking system to determine the precise load capacity limits for your specific configuration and ensure compliance with safety standards and regulations.

Drive-In Racking is a specialised storage rack system designed for high-density storage of uniform products. It differs from other storage rack systems in the following ways:

  1. Storage Density: Drive-In Racking offers exceptionally high storage density. It allows forklifts to drive directly into the rack structure and stack pallets one behind the other along the same aisle, maximising space utilisation.
  2. Last-In, First-Out (LIFO): Drive-In Racking operates on a Last-In, First-Out (LIFO) principle. This means that the most recently loaded pallets are the first to be accessed and removed, making them suitable for products with a longer shelf life.
  3. Limited Selectivity: Unlike systems like Selective Racking, which offer high selectivity with access to any pallet at any time, Drive-In Racking has limited selectivity. It’s ideal for storing large quantities of the same SKU but may not be suitable for diverse product ranges.
  4. Reduced Aisles: Drive-In Racking requires fewer aisles, making it space-efficient. However, it may result in reduced accessibility to individual pallets, requiring careful inventory management.
  5. Pallets Supported: Drive-In Racking is designed for palletized goods and typically does not accommodate non-palletized items or items with irregular shapes.
  6. Load Capacity: The load capacity of Drive-In Racking depends on the design, including rack height, beam strength, and support structure. Adhering to load capacity guidelines is crucial for safety.
  7. Efficiency: Drive-In Racking is efficient for high-volume storage and can reduce labour and equipment costs by minimising the need for extensive aisles. However, it may not be as efficient for operations requiring frequent access to individual pallets.

Drive-In Racking is a storage rack system optimised for high-density storage of uniform products using a Last-In, First-Out (LIFO) approach. It offers space efficiency but limited selectivity compared to other systems, like selective racking. The choice between Drive-In Racking and other systems depends on the specific storage requirements and inventory management strategy of the operation.

When using Drive-In Racking, it’s crucial to prioritise safety. Here are important safety features and precautions to follow:

  • Load Capacity: Adhere to load capacity guidelines to prevent overloading and structural failures.
  • Regular Inspections: Conduct routine inspections to check for damage or wear on rack components and promptly address any issues.
  • Training: Provide comprehensive training for forklift operators and warehouse staff on safe practices.
  • Forklift Compatibility: Ensure forklifts are compatible with Drive-In Racking and have the necessary features.
  • Guardrails and Barriers: Install guardrails and barriers at aisle ends to prevent accidents.
  • Clear Aisles: Keep aisles free of obstacles for safe forklift manoeuvring.
  • Lighting: Maintain proper lighting for good visibility.
  • Safety Signage: Clearly mark load limits, aisle directions, and emergency exits with signage.
  • PPE: Ensure workers wear appropriate personal protective equipment.
  • Emergency Procedures: Establish and practice emergency procedures and evacuation plans.
  • Fire Safety: Integrate fire suppression systems and maintain clear fire exits.
  • Rack Repairs: Promptly repair or replace damaged rack components.
  • Proper Use: Use Drive-In Racking for suitable products and applications.
  • Safety Audits: Regularly audit safety measures to identify and address potential hazards.
  • Compliance: Comply with local safety regulations and industry standards.

By following these safety measures, businesses can create a secure environment when using Drive-In Racking systems, minimising accidents and product damage. Contact us today for Drive-In Racking system for your business.

Carton Live or Flow Racking Systems are versatile and suitable for various types of products and industries. These systems use gravity to convey cartons or totes from the loading end to the unloading end, allowing for efficient stock rotation and order picking. Here’s why they are suitable for a wide range of applications:

  1. Retail and E-commerce: Carton Live Racking is commonly used in retail and e-commerce warehouses for order picking, as it allows for efficient access to a variety of SKUs, making it suitable for a wide range of products.
  2. Food and Beverage: Flow Racking is ideal for storing perishable items, such as food and beverages, because it facilitates first-in, first-out (FIFO) stock rotation, ensuring product freshness.
  3. Automotive: Flow Racking is used in automotive manufacturing and distribution for storing components and parts, providing organised and accessible storage.
  4. Pharmaceuticals: Carton Live Racking is used in pharmaceutical facilities for storing pharmaceuticals, medical supplies, and products that require careful tracking and access control.
  5. Apparel: In the apparel industry, Carton Live Racking is effective for storing garments in cartons, making it easy to access various clothing items efficiently.
  6. Electronics: Flow Racking is suitable for electronic components and products due to its ability to organise and rotate inventory effectively.
  7. General Warehousing: Carton Live and Flow Racking systems can be adapted for general warehousing needs, making them versatile for storing a wide range of products.
  8. Manufacturing: Manufacturers can use these systems for storing raw materials, components, and finished goods, enhancing storage efficiency.
  9. Distribution Centres: Carton Live and Flow Racking are commonly found in distribution centres where various products need to be efficiently picked and dispatched.
  10. Cold Storage: These systems are used in cold storage facilities for products that require temperature-controlled storage.
  11. Cosmetics and Personal Care: Suitable for storing cosmetics, personal care products, and toiletries in manufacturing and distribution facilities.
  12. DIY and Home Improvement: Carton Live Racking is effective for storing hardware and DIY products in retail and distribution settings.

While Carton Live and Flow Racking systems are versatile, their suitability depends on factors such as specific product characteristics, order picking requirements, and space constraints. Customisation options are available to tailor these systems to the needs of different industries and products. It’s essential to consult with a material handling expert to design and implement a system that suits your industry and product range.

Carton Live or Flow Racking systems are best suited for the storage of items or goods that benefit from efficient order picking, stock rotation, and accessibility. These systems are particularly effective for the following types of items:

  1. Small to Medium-Sized Cartons: Carton Live Racking is ideal for storing small to medium-sized cartons or boxes containing various products, such as consumer goods, electronics, or small parts.
  2. Perishable Goods: Flow Racking is well-suited for perishable goods, including food and beverages, as it facilitates first-in, first-out (FIFO) stock rotation, ensuring that older products are used or shipped first to minimise waste.
  3. Apparel and Garments: Carton Live Racking is effective for storing clothing items in cartons, allowing easy access for order picking in retail and e-commerce warehouses.
  4. Pharmaceuticals and Medical Supplies: Pharmaceuticals and medical products often require careful inventory control and access, making Carton Live systems suitable for maintaining accurate stock levels.
  5. Automotive Parts: Flow Racking is commonly used in the automotive industry for storing various components and parts in an organised manner.
  6. Consumer Electronics: Electronics components, accessories, and products can be efficiently stored and picked from Carton Live or Flow Racking systems.
  7. Beauty and Personal Care Products: Cosmetics, personal care items, and toiletries can be stored and picked efficiently using Carton Live Racking.
  8. DIY and Hardware Products: Carton Live Racking is suitable for hardware and DIY products in retail and distribution settings, ensuring easy access to a variety of items.
  9. General Consumer Goods: These systems are versatile for storing general consumer goods, making them suitable for a wide range of retail and e-commerce applications.
  10. Manufacturing Components: Carton Live and Flow Racking are used in manufacturing facilities to store components, parts, and raw materials, improving organisation and accessibility.
  11. Distribution Centres: Items in distribution centres that require frequent picking and dispatching, such as books, toys, and household items, can benefit from Carton Live Racking.
  12. Cold Storage: Perishable goods stored in cold storage facilities, including frozen food items, can be efficiently managed using Flow Racking.

It’s important to note that Carton Live and Flow Racking systems are adaptable and can be customised to suit the specific needs of different industries and products. The choice of items to store in these systems should consider factors like size, weight, stock turnover rate, and order picking requirements. Contact experts who can help you determine the best configuration for your particular goods and warehouse operations.

Selective Storage Racking, also known as Selective Pallet Racking, is a widely used warehousing and storage system that offers direct access to each individual pallet or load stored within it. This system consists of vertical upright frames and horizontal load beams. Pallets are stored horizontally on these beams, with each beam level supporting one pallet.

The key characteristic of Selective Racking is its high selectivity, allowing for easy access to different pallets without the need to move others. This makes it ideal for operations where frequent access to various SKUs or products is essential.

Selective Racking is compatible with various types of forklifts, including counterbalance forklifts and reach trucks, which can access pallets at any level of the rack. It is suitable for First-In, First-Out (FIFO) inventory management, ensuring that older stock is used or shipped first to minimise waste.

While Selective Racking offers excellent selectivity, it does require wider aisles compared to some other storage systems. This ensures easy manoeuvrability for forklifts within the warehouse.

The system can be customised with accessories such as pallet supports, wire decking, or safety features to meet specific storage requirements. It finds application in various industries, including consumer goods, electronics, automotive, and more.

In summary, Selective Storage Racking is a versatile and efficient warehousing and storage solution that provides direct access to individual pallets, making it suitable for operations requiring high selectivity and frequent access to stored goods.

The cost implications and return on investment (ROI) factors for implementing Selective Storage Racking in a warehouse can vary depending on several factors. Here are key considerations for understanding the costs and potential ROI:

Initial Investment:

  1. Racking System Cost: The initial cost includes purchasing the Selective Storage Racking system, including upright frames, horizontal load beams, and accessories. The cost varies based on rack dimensions, capacity, and customisation.
  2. Installation: Installation costs depend on the complexity of the system, the size of the warehouse, and labor rates. Professional installation ensures safety and functionality.
  3. Accessories: Additional accessories like pallet supports, wire decking, or safety features may increase the initial investment.

Operational Costs: 4. Labor: Labor costs are influenced by the efficiency of the system. Selective Racking allows for efficient order picking, potentially reducing labour costs associated with picking and replenishment.

  1. Forklifts: Compatibility with existing forklifts or the need to invest in specialised equipment affects operational costs.
  2. Maintenance: Routine maintenance costs should be considered, including inspections and repairs, to ensure the system’s safety and longevity.
  3. Energy: Warehouse lighting and climate control can impact energy expenses. Efficient use of space in Selective Racking may affect these costs positively.

Space Utilisation: 8. Space Savings: Selective Racking optimizes vertical space, potentially reducing the need for larger warehouse facilities. This can result in significant savings in rental or construction costs.

Inventory Management: 9. Inventory Turnover: Improved inventory management through FIFO rotation can reduce carrying costs for older stock and minimise waste.

ROI Factors: 10. Increased Throughput: Faster and more efficient order picking can lead to increased throughput and sales, positively impacting ROI.

  1. Reduced Errors: Improved accuracy in order picking reduces returns and associated costs.
  2. Customer Satisfaction: Faster order fulfilment can enhance customer satisfaction and retention, contributing to ROI.
  3. Scalability: The ability to scale the system as the business grows can provide a long-term ROI advantage.
  4. Cost of Alternative Systems: ROI should be compared to the cost of alternative storage systems like Drive-In Racking or Push-Back Racking, considering the specific needs of the business.

ROI Calculation: To calculate ROI, consider the initial investment and ongoing operational costs against the savings and revenue generated. Calculate potential savings in labour, energy, space, and carrying costs, as well as increased sales and customer satisfaction. The ROI period depends on these factors and the initial investment size.

It’s essential to conduct a comprehensive cost-benefit analysis tailored to the specific warehouse operation. Contact our experts and suppliers can help in evaluating the potential ROI of implementing Selective Storage Racking.

Yes, Cantilever Racking Systems offer various configurations and sizes to accommodate a wide range of storage needs. These configurations can be tailored to the specific requirements of different industries and storage applications. Here are some of the common configurations and size options for Cantilever Racking:

1. Single-Sided Cantilever Racking:

  • Suitable for installations where one side of the rack is accessible.
  • Ideal for storing long and bulky items against a wall or in a row.

2. Double-Sided Cantilever Racking:

  • Allows access from both sides, providing more flexibility in storage and retrieval.
  • Often used in open spaces or aisles for efficient access to materials.

3. Light-Duty Cantilever Racking:

  • Designed for smaller or lighter items, such as pipes, tubes, or lumber.
  • Features smaller arms and lighter load capacity.

4. Medium-Duty Cantilever Racking:

  • Suitable for storing medium-sized and moderately heavy items, including steel bars, rods, or sheet materials.
  • Offers increased load capacity compared to light-duty racks.

5. Heavy-Duty Cantilever Racking:

  • Designed for heavy and oversized items, such as steel coils, machinery parts, or large timber.
  • Features robust construction and high load-bearing capacity.

6. Customizable Arm Lengths:

  • Cantilever Racking allows for customizable arm lengths to accommodate items of varying sizes and lengths.

7. Adjustable Arm Heights:

  • Arms can be adjusted to different heights to store items with varying dimensions.

8. Rack Height and Configuration:

  • Cantilever Racking can be configured with multiple levels or tiers to maximize vertical storage space.
  • The rack height can be customized to fit the available warehouse ceiling height.

9. Additional Accessories:

  • Various accessories, such as end stops, dividers, and safety features, can be added to enhance the functionality and safety of the racking system.

10. Outdoor and Indoor Options: – Cantilever Racking systems are available in both indoor and outdoor versions to suit different storage environments.

11. Cantilever Rack Extensions: – Rack extensions can be added to expand the storage capacity of an existing Cantilever Racking system.

12. Cantilever Rack Starter and Add-On Bays: – Starter bays are standalone units, while add-on bays can be connected to expand the system horizontally.

The choice of configuration and size depends on factors such as the type of items to be stored, their dimensions, weight, available space, and access requirements. When implementing a Cantilever Racking system, it’s important to work with a material handling expert or supplier to determine the most suitable configuration and size for your specific storage needs.

Determining the appropriate Cantilever Racking configuration and capacity for your specific storage needs is crucial for optimising warehouse efficiency and safety. Here are the steps your business can follow to make an informed decision:

  1. Inventory Assessment: Begin by conducting a thorough inventory assessment. Identify the types of items you need to store, their dimensions, and their weights. Consider both current and future storage requirements.
  2. Weight Capacity: Determine the maximum weight that the Cantilever Racking system must support for each arm and overall. This is essential to prevent overloading and ensure safety.
  3. Item Length: Measure the length of the longest items you plan to store. This measurement will determine the required arm length of the Cantilever Racking.
  4. Vertical Space: Measure the available vertical space in your warehouse, including ceiling height. Take into account any obstructions, such as lights or sprinklers.
  5. Configuration Selection: Choose between single-sided or double-sided Cantilever Racking based on access needs and available space.
  6. Load Distribution: Decide how loads will be distributed on the arms and whether they will be evenly spaced. This decision impacts arm capacity calculations.
  7. Arm Capacity Calculation: Calculate the load capacity required for each arm based on the weight of the items and the distance between arms. Ensure that it complies with safety standards.
  8. Space Planning: Create a layout plan that optimises the use of available space. Consider factors like aisle width and the number of arms per level.
  9. Safety Features: Incorporate safety features such as end stops, column protectors, and guardrails to prevent accidents and damage.
  10. Customisation Needs: Determine if customisation is necessary, such as adjustable arm heights, specialised arm shapes, or additional accessories.
  11. Regulatory Compliance: Ensure that your Cantilever Racking system complies with local regulations and safety standards.
  12. Budget Analysis: Consider your budget for the racking system, including installation costs and any required accessories.
  13. Future Growth: Plan for future growth and scalability. Choose a system that can be easily expanded or modified to accommodate changing storage needs.
  14. Expert Consultation: Seek advice from material handling experts or suppliers with experience in Cantilever Racking systems. Their insights can be invaluable in making the right choice.
  15. Professional Installation: Arrange for professional installation to ensure the system is set up safely and correctly.

Contact our experts, your business can select the most suitable Cantilever Racking configuration and capacity to meet its specific storage needs efficiently and safely. This careful consideration will contribute to improved warehouse operations and productivity.

Shelving FAQ

If you need a simple storage system for your warehouse/storage facility, industrial shelving is the way to go. From simple steel shelving to mobile aisle shelving, Krost Shelving and Racking offers easy solutions to your storage needs.

We examine your space and look at our overview, and then determining the product you need is simple for our shelving expectations. Understanding the loads and items you are hoping to store is important to choosing the right shelving you need. With a quick rundown of the types of shelving Krost manufactures and supplies, we can help you maximize the storage space you have.

  • Pay Attention to Installation and Maintenance:

After installation, you also need to be vigilant about its regular maintenance schedule. Again, Krost Shelving and Racking can provide advice on this, but you can also do your part by outlining a maintenance checklist for your industrial shelving.

  • Secure The Tall Shelves:

Shelving should be bolted to each other as well as on the floor and wall. Also, shelves should have a depth-to-height ratio of 1:6 or lower as securing industrial shelving with inadequate depth can be difficult.

  • Put Heavy Loads to Lower Shelves:

It is best practice to always load heavier items or pallets on the lower shelves. Meanwhile, move the lighter objects to the higher shelves. Not only can this setup help with easier loading and unloading of items, but it also ensures the safety of workers.

  • Follow Weight Limits:

Putting too much weight on shelves beyond their recommended weight limit is a sure way to set your industrial warehouse up for a disaster. Even if the racks and shelves appear to be holding the weight without apparent damage, the supplementary strain puts the whole structure at risk of collapsing.

  • Training And Re-Training Workers

Your workers are the ones most at-risk of any industrial shelving accident. However, worker mishandling can also easily contribute to accidents, injury, or damage.

Moreover, it won’t hurt you to re-train all employees in general safety procedures, at least once a year.

Yes, we have a showroom where you can view our range of gondola shelving units. Our showroom is designed to give you a firsthand look at the quality and versatility of our gondola shelving solutions, allowing you to explore the different styles, sizes, and configurations available. This experience can help you make an informed decision on the best shelving options for your retail space, warehouse, or storeroom needs. We encourage visits to our showroom, where our knowledgeable staff will be on hand to answer any questions you may have and assist with planning your ideal shelving arrangement. Please contact us to arrange a visit or to find out more about the products on display.

Yes, we offer an extensive selection of stainless steel shelving, ideal for a variety of applications. Our stainless steel shelving is designed for settings where cleanliness and durability are crucial, such as in food services, healthcare facilities, and laboratories. These shelves are constructed from high-grade stainless steel, renowned for its resistance to corrosion, rust, and staining, ensuring a durable, hygienic storage solution. Furthermore, our stainless steel shelves are easy to clean and maintain, adhering to strict hygiene standards. With a wide range of sizes and configurations available, we can meet diverse storage requirements, helping you maximise your space efficiently while maintaining a clean and safe environment.

Yes, our bolted, rivet, and gondola shelving uprights are designed with flexibility in mind, allowing for extension to accommodate varying storage needs and space requirements. By adding additional upright extensions, you can increase the height of your shelving units to maximise your vertical storage space. It’s important to ensure that any extensions are correctly installed and securely fastened to maintain the stability and safety of the shelving system. We recommend consulting with our team for guidance on the best way to extend your shelving safely and effectively, as well as to ensure that the extension is compatible with your existing system and adheres to safety standards.

Mezzanine Floor FAQ

A mezzanine floor is an intermediate level or levels between the floor and ceiling of any story in accordance with Section 505 of the International Building Code. Mezzanine’s meaning derives from the Italian word mezza, which means “half” or “middle.”

Steel mezzanines and equipment platforms can be designed to be free-standing structures with bolt-together construction for easy assembly inside an existing building. This makes steel the best choice for adding a mezzanine floor to an existing space.

A mezzanine floor is an elevated platform that sits above your existing industrial space. It can be used for a variety of purposes, such as additional storage, office space, or even a customer lounge.

The uses and configurations of mezzanine floors vary depending on the goals and objectives of a company. And because it is elevated, it doesn’t take up any valuable retail space on the ground level.

A simple answer is yes. Incorporating two or more floor levels rather than just one multi-tier mezzanine is an ideal solution for those looking to increase usable floor space by an ample amount. Although storey numbers will depend on available height space, this is a solution that provides significant space usage, and the cost is fractional in comparison to a building extension.

Yes. Many businesses and organizations use mezzanine flooring as a structure for additional working space for machines and workers. Krost Shelving and Racking will ensure that your mezzanine floor meets building regulations and can perform the loading calculations.

You need to consider additional costs such as fire protection, emergency lighting, smoke alarms and relevant safety signs.

Generally, you don’t need planning permission from your local authority to erect a mezzanine floor.

The maximum permissible area that a mezzanine floor can cover in a warehouse depends on several factors, including local building regulations, the warehouse’s existing structure, and the intended use of the mezzanine. Building regulations often dictate that a mezzanine floor should not cover more than 50% of the floor area of the space it is installed in, without requiring additional fire safety measures. However, this can vary based on specific local authority guidelines and the design of the building.

Furthermore, the intended use of the mezzanine, whether for storage, office space, or production, can also influence the maximum area allowed. It’s crucial to consider the load capacity of the existing warehouse structure to ensure it can support the additional weight of the mezzanine and its intended use.

For an accurate assessment of the maximum permissible area for a mezzanine floor in your warehouse, it’s advisable to consult with a structural engineer or a professional specialising in mezzanine floor installations. They can provide guidance tailored to your specific situation, taking into account the latest building regulations, safety standards, and your business needs.

Wire-Mesh Shelving FAQ

One of the best benefits of Krost’s wire shelving is the ability to use add-on shelves to increase your storage capacity without a costly remodel or completely overhauling your shelving. Our add on shelves connect to the side of your standard wire shelves to enhance your storage capacity.

Krost’s Wire Mesh Lockers are stronger than typical lockers without being much heavier. This makes them the ideal choice to store small- to medium-sized equipment that is heavy or difficult to store in traditional lockers. The outside size of the lockers is: 1.8m high x 0.45m deep x 0.32m wide. They are made of 50x50x3mm wire, which is large enough to view what is inside (taken from the wire-mesh product page).

Hospital or medical storage is varied, with a range of functionality requirements. Among the need to store a plenty of items, organization and cleanliness are crucial. Hospitals and medical facilities searching for the ideal storage solution need look no further than a simple, versatile, sleek, clean, multi-purpose storage system: Krost wire shelving solutions.

Wire shelving or wire cabinets can provide multi-purpose storage in the medical atmosphere. Below are the benefits of installing a wire shelving for hospital/medical storage are discussed in detail, allowing medical providers to choose the proper system for their staff.

  • Diverse Configuration Capabilities.

Each shelf is barricaded with a strong mesh pattern and support wires. Due to the simple construction, Krost’s wire shelves can be constructed according to the necessity of the storage room, medical office, etc. disregarding of the specific storage need, wire shelving allows for diverse configuration within the medical space.

  • Cold Storage Functionality & Cleanliness.

Wire shelving allows for ventilation like no other storage system. The wire mesh shelving allows for flow-through ventilation around every level, and every storage container.

  • Clean, Sleek Appearance.

Although beauty in a warehouse nor in a hospital setting is often not prioritized, storing your items with a clean, sleek display is absolutely preferred in health and safety.

  • Extreme Capacity.

For the plain fact that wire shelving cabinets are expandable to whatever size you want them to be, this gives you the versatility of increasing and reducing the size to whatever capacity you need them to store your products.

Casters and wheels can only be added on wire shelving racks to make them mobile/movable. Wire shelving cabinets however do not use casters, they can either be wall-mounted or stand alone.