The key to a productive warehouse is having the ideal storage system. However, not all industrial storage systems are suitable for every environment. As professional suppliers of racking systems in South Africa, we provide valuable information on various racking systems. In this article, we will provide a clear comparison between drive-in racking and catwalk racking. Every system has its own benefits, and one may be more suitable for your operations based on your storage needs. Without further delay, let’s look at the advantages and disadvantages of drive-in racking versus catwalk racking so that you can decide which is applicable for your business needs.
Drive-In Racking Vs. Catwalk Racking
Drive-in racking is a type of storage solution designed for storing a high volume of identical goods. It allows forklifts to access the storage aisles by placing pallets on tracks instead of individual compartments. This setup has proven beneficial for companies that need to store large amounts of cold or frozen products in limited space.
Drive-In Racking Advantages
- The biggest upper hand of drive-in racking is its ability to maximise space. Since the system doesn’t require multiple aisles, it allows more products to be stored in a smaller area, which is best for warehouses with limited floor space.
- Drive-in racking is an economical solution for businesses dealing with seasonal inventory or products that don’t need to be constantly rotated. The fewer aisles also mean lower costs in terms of square footage.
- Drive-in racking falls under the category of compact storage systems. It’s perfect for companies looking to store bulk quantities of the same product, like frozen goods, raw materials, or products with a longer shelf life.
Disadvantages of Drive-In Racking
- Unfortunately, every storage system has its weakness, and for drive-in racking, it is that it operates on a last-in, first-out (LIFO) system. This means that the first items stored will be the last to come out, which isn’t ideal for perishable goods or products that need constant rotation.
- Since forklifts drive directly into the racking system, there’s a higher chance of accidental damage to racks and pallets. Frequent maintenance checks are needed to avoid operational disruptions.
What is Catwalk Racking?
Catwalk or pick face-racking is a type of multi-level storage system where walkways, or “catwalks,” are built above ground level to allow easy access to higher levels of stored goods. This system is useful for businesses that need to increase storage capacity without expanding their warehouse footprint.
Catwalk Racking Benefits
- Catwalk racking takes full advantage of a warehouse’s height. By building walkways and platforms, you can store more products without needing to invest in additional square footage. This is a great solution for businesses that need extra space but can’t expand outward.
- Catwalks allow workers to move with ease between levels, improving picking and packing processes. This leads to better overall workflow in facilities handling large volumes of small goods.
- Pick-face racking systems are highly flexible and can be adapted to suit specific storage needs. Additional levels can be added as required, making it easy to scale the system as your business grows.
Disadvantages Of Pick Face-Racking
- While catwalk racking maximises space, it often comes with a higher initial investment due to the construction of additional walkways and platforms. This can be a drawback for smaller businesses with limited budgets.
- Installing a catwalk racking system requires more planning and engineering than simpler systems like drive-in racking. This can result in longer installation times and higher setup costs.
- Catwalk racking is generally better suited to smaller, lighter items. It might not be the best option for businesses that deal with large products.
Which One Is Right for You?
Deciding between drive-in racking and catwalk racking depends largely on your specific needs. If you require high-density storage for enormous quantities of the same product and don’t require frequent stock rotation, drive-in racking is likely the better option. On the other hand, if you need to increase vertical space and store small items with easy access, pick face-racking is a smarter choice.
Compact Storage Systems and Your Business
Both drive-in and catwalk racking systems are part of the broader category of compact storage solutions. Drive-in racking shines in applications where floor space matters most, ideal for huge products that can stay in storage for longer periods. Catwalk racking, however, stands out for its ability to make use of vertical space and improve productivity. Learn more about different racking systems in our drive-in versus pallet shuttle racking article.
Conclusion
Remember, the correct racking system equals more profit and productivity. We’ve got extensive experience in helping businesses purchase the ideal racking systems for their needs. Have you decided which to go for between drive-in racking vs. catwalk racking? Then our team is ready to assist. We offer customised solutions that align with your storage requirements and budget, ensuring that you get the most out of your warehouse. Contact Krost Shelving and Racking today and let’s create a smarter, more efficient storage system for your business.
