Latest News

Racking Solutions for the Logistics & Distribution Industry

Warehouse worker in a hi-vis vest using a barcode scanner on palletised stock stored in tall pallet racking in a logistics and distribution centre

Keypoint Summary

  • Logistics and distribution operations typically need a mix of storage density, throughput speed, and reliable stock rotation, which usually means combining more than one racking type rather than relying on a single system.
  • Selective pallet racking suits operations with a wide SKU range needing fast, direct access to every pallet.
  • Pallet shuttle racking suits high volume, limited SKU storage where throughput and reduced forklift handling matter most.
  • VNA racking suits space constrained sites that still need full pallet accessibility.
  • Krost Shelving & Racking is one of South Africa and Africa’s leading manufacturers serving the logistics and distribution sector, with real installations already delivering measurable space and efficiency gains for South African operators.

Logistics and distribution operations run on a different set of priorities than general warehousing. Throughput speed, storage density, and accurate stock rotation tend to matter more here than almost anywhere else in the supply chain, because delays or errors at this stage ripple straight through to delivery windows and customer expectations. Getting the racking right is not a minor detail in that equation, it is often the single biggest factor in whether a facility can actually keep up with demand. This guide walks through the racking systems best suited to logistics and distribution operations, and how South African businesses in this sector are already using them.

What Logistics and Distribution Warehouses Actually Need

Unlike a general storage facility, logistics and distribution centres are built around movement rather than static storage. Stock arrives, gets sorted, and moves out again, often within hours or days rather than weeks, which changes what actually matters in a racking system.

Throughput speed. The faster staff and forklifts can locate, pick, and move stock, the more orders a facility can process in a given period.

Storage density. Floor space in logistics hubs is expensive, and the ability to store more stock in the same footprint directly affects operating cost.

Stock rotation accuracy. Whether it is first in first out for perishable goods or simply keeping pace with fast moving SKUs, rotation errors create waste and delivery delays.

Scalability. Distribution volumes fluctuate with demand cycles and business growth, so racking that can be reconfigured or extended without a full overhaul matters more here than in a static storage environment.

No single racking type optimises for all four of these at once, which is why most logistics and distribution facilities end up using a combination of systems rather than one standard setup.

Selective Pallet Racking for Wide SKU Ranges

For distribution centres handling a broad mix of products, selective pallet racking remains the backbone of most layouts. Because every pallet position is directly accessible without needing to move other stock, it supports the fast, flexible picking that a wide SKU range demands.

This is exactly the pattern seen with a Cape Town logistics client who implemented selective pallet racking to manage a wide product range. Staff were able to pick items faster, cut stock damage, and reduce picking errors, since every pallet was directly reachable, which helped the team consistently hit tight delivery windows during peak periods.

Pallet Shuttle Racking for High Volume, Limited SKU Storage

Where a distribution operation is moving large volumes of a smaller number of SKUs, pallet shuttle racking often delivers a meaningfully better result than standard pallet racking. Because a remote controlled shuttle handles movement within each storage lane, forklifts spend far less time per pallet than they would with manual deep lane storage, directly improving throughput.

This is the kind of density and speed combination that has helped South African operators achieve significant space utilisation gains. One Durban distribution centre moved from basic shelving to a tailored high density pallet system and achieved over 90 percent space utilisation, along with improved pick speeds and better rotation handling during peak periods, a clear illustration of what the right racking configuration can do for a high volume operation.

VNA Racking for Space Constrained Sites

Not every logistics operation has the luxury of unlimited floor space, particularly in built up areas like Johannesburg, Cape Town, or Durban where industrial real estate carries a real cost. For distribution centres facing genuine space constraints but still needing full pallet accessibility across a wide SKU range, VNA racking offers a middle path, narrower aisles free up significant additional storage capacity without sacrificing the direct pallet access that selective racking style operations depend on.

This makes VNA racking a strong option for growing distribution operations that have outgrown their current footprint but are not ready, or able, to relocate to a larger facility.

Combining Systems for a Complete Distribution Layout

In practice, most logistics and distribution facilities benefit from combining these systems rather than choosing just one. A common approach pairs selective pallet racking for fast moving, high variety stock with pallet shuttle or high density racking for bulk, lower variety products, and VNA configurations where floor space is genuinely limited. Getting this mix right depends entirely on the specific facility’s stock profile, throughput requirements, and building constraints, which is why a proper site assessment matters more in this sector than almost any other.

Krost Shelving & Racking is one of South Africa and Africa’s leading manufacturers serving the logistics and distribution sector, designing and building every system in house rather than reselling a generic layout. That approach is exactly what has delivered the kind of measurable results seen in the Durban and Cape Town examples above, systems specified around the operation’s actual stock and throughput rather than a standard template.

Frequently Asked Questions

What racking type is best for a distribution centre? 


There is no single best type. Most distribution centres benefit from combining selective pallet racking for wide SKU ranges with higher density options like pallet shuttle or VNA racking, depending on stock volume and available space.

How much can the right racking improve space utilisation in a logistics facility?

Results vary by site and configuration, but South African operators have achieved space utilisation above 90 percent after moving from basic shelving to a tailored racking system, alongside improved pick speeds and rotation handling.

Is VNA racking worth it for a logistics operation with limited space? 


For operations facing genuine floor space constraints while still needing full pallet accessibility across many SKUs, VNA racking is often worth the additional investment, since the space gains can delay or avoid the cost of relocating to a larger facility.

Does pallet shuttle racking suit every distribution centre? 


Not necessarily. It tends to suit operations storing large volumes of a limited number of SKUs. Distribution centres with a wide, varied product range are generally better served by selective pallet racking or a combination approach.

How do I know which racking combination suits my facility? 


The most reliable way is a site assessment that looks at your actual stock profile, throughput requirements, and building layout, rather than assuming one racking type will suit the entire operation.

Does Krost have experience specifically in logistics and distribution racking? 


Yes. Krost Shelving & Racking has delivered racking systems for logistics and distribution operations across South Africa, including high density and selective racking installations that have measurably improved space utilisation and pick efficiency for real clients.

Get a Racking Solution Built for Your Facility

Logistics and distribution racking is rarely a one size fits all decision, and the right combination of systems can make a measurable difference to throughput, space utilisation, and stock rotation. Krost Shelving & Racking designs and installs every system in house, tailored to your facility’s actual stock and workflow.

For a full breakdown of every racking type and how to choose between them, see our complete guide to racking systems. You can also view our Selective Pallet Racking, Pallet Shuttle Racking, and VNA Racking ranges directly, or get in touch with our team for a free site assessment tailored to your facility.

Chat with us
Send via WhatsApp