Struggling to keep your warehouse operations running smoothly? The choice between increasing warehouse capacity with very narrow aisle racking (also known as VNA racking) or carton live racking can determine how you manage space and fulfil orders. Each system is tailored to specific needs, offering unique ways to optimise storage and improve workflow. With over 50 years of experience, we at Krost have been helping businesses scale effectively with industrial storage solutions that are practical and built for growth, making our expert guide a trusted resource to help you find your top contender.
VNA vs. Carton Live: Key Features and Differences
Each setup has a unique function. Looking at their features and uses can help you determine which is best for your company.
The Application Of a VNA Racking Configuration
This racking method maximises the perpendicular space while improving warehouse density. The aisles are 1.7 to 2.2 meters wide, allowing firms to store items in a compact form while being accessible.
Companies profit greatly from the solution since it manages big amounts of palletised goods in a smaller area. We’ve seen several circumstances in which warehouses with high ceilings find it advantageous to create additional storage layouts. Because the gaps are so small, you’ll need equipment like narrow-aisle forklifts to keep things running smoothly. In most cases, clients mistake narrow aisle racking for VNA racking, but these are distinct systems, as highlighted in our guide on narrow aisle racking vs. VNA racking.
Advantages Of Carton Live Racking And How It Works
Carton Live racking, also known as flow racking, provides a dynamic storage solution for tiny, fast-moving goods. This method employs slanted rails to automatically move boxes forward when they are removed. Following the FIFO (First In, First Out) strategy is great for handling commodities having expiration dates, such as food, medication, and cosmetics.
This method saves manpower and increases picking speed, making it ideal for order fulfilment facilities or locations with high turnover stock. The simplified form also makes inventory more accessible and neatly managed.
Comparing VNA Vs. Carton Live For Your Needs
Now that you have a general idea of their characteristics, you might want to decide between the two. Before you do, consider the in-depth components listed below to help you make your decision.
Space Utilisation
As previously said, if you find a huge, upright, abandoned storage unit that you would like to use, a VNA installation is your best option. Their compact layout maximises the usage of available height. Meanwhile, Carton Live racking shines in locations where reach and quickness are urgent, such as order-picking zones.
Inventory Types
You’ll need to consider what type of things you’re going to store. If your operation handles big products, you’ll appreciate the advantages of a very narrow-aisle system. Whereas flow racking solutions are best for small items that require frequent access or must adhere to the FIFO principle. This is different when it’s VNA vs. drive-in racking, as it follows the last in, first out principle.
Equipment and Costs
VNA solutions come with added costs. You may have to pay more money since you require forklifts that are particularly built to manoeuvre narrow aisles and tailored trucks known as trilateral or bilateral turret trucks. While this increases the initial costs, the increased storage capacity frequently balances the cost. Carton Live arrangements, on the other hand, require less maintenance because they rely on gravity-driven mechanics rather than equipment. Carton live racking costs in South Africa tend to be higher, but Krost’s FIFO systems come with a reasonable price tag.
Benefits Of VNA And Carton Live Combination
Sometimes, you might prefer to test both options, making the decision even more challenging. If such is the case, and you believe your warehouse is large enough to accommodate both, you will get the greatest results by combining these systems. For example, very narrow aisle racking may store large amounts of goods, whereas flow racking stores smaller, often utilised products. This combination boosts speed across various storage requirements and operations.
At Krost, we’ve helped countless businesses find the perfect balance between space optimization and workflow efficiency. From live pallet racking FIFO systems to cutting-edge VNA solutions, our expertise ensures you get a storage setup tailored to your needs. Our designs focus on improving operations while making the most of your available space.
Conclusion: Which System Suits Your Business?
Choosing between VNA vs. carton live setups depends on your storage priorities. For high-density pallet storage, VNA racking principles provide unmatched capacity. If your focus is on managing small, high-turnover items, Carton Live racking offers quick access and streamlined operations.
At Krost Shelving and Racking, we specialise in designing storage solutions that boost productivity. Get in touch with our team to learn how flow racking or very narrow aisle systems can elevate your warehouse operations. Let us help you transform your space and achieve better efficiency.
