Planning the strategy and layout for an efficient distribution centre begins with selecting the right shelving and racking systems. The racking system plays a central role in shaping the overall warehouse and maximising space. As the leading supplier of rack-supported mezzanines and pallet shuttle systems in South Africa, we can confirm that both solutions help businesses optimise storage, but each offers unique features and benefits suited to different operational needs. Let’s compare these two systems to assist you in deciding which is right for your needs.
Rack-Supported Mezzanines vs. Pallet Shuttles: What’s the Difference?
Rack-supported mezzanines and pallet shuttle systems are both high-density storage solutions, but they function in distinct ways.
A rack-supported mezzanine is a raised platform built above existing storage racks. This system introduces multiple tiers by allowing for multiple levels of shelving or workspaces. These mezzanines are supported by the racks themselves, which eliminates the need for extra columns or beams, making the setup efficient.
On the other hand, a pallet shuttle system is a semi-automated storage solution designed to move pallets in and out of racks. These shuttles travel along the rack aisles, picking up pallets and delivering them to their correct positions. With this system, the storage area is fully utilised, and the process is faster, reducing manual labour. For a deeper comparison, check out our guide on rack-supported mezzanine floors vs. selective pallet racking.
Benefits of High Storage Systems
The choice between rack-supported mezzanines vs. pallet shuttles is easy as they are excellent high-storage options.
The rack-supported mezzanine offers more than just extra storage. It can serve as an office, work area, or equipment hub, all while maintaining easy access to products. This system is ideal for businesses that require room for operations or workspace without expanding their floor footprint.
The pallet shuttle system, on the other hand, greatly improves storage density. Since it uses automated shuttles to move pallets, it can store products deeper within racks without compromising accessibility. This increases the number of pallets that can fit into the same footprint, which is especially useful in environments with high inventory turnover.
These installations make the most of a warehouse’s vertical height, allowing businesses to get the most out of their storage area without requiring to expand their facility. Whether it’s the versatility of a mezzanine or the speed of a pallet shuttle, these solutions help companies keep up with increasing demand and optimise their storage operations.
Floor-Over-Racking Advantages
Rack-supported mezzanines come with significant advantages when it comes to warehousing. The floor-over-racking feature lets companies use every inch of their layout, including the air above their racks. This added floor space allows for more inventory to be stored at different levels while maintaining easy access to products.
Another perk of floor-over-racking is its flexibility. A mezzanine can be easily customised to fit the specific wants of the business. If you require more room for heavy-duty storage, a mezzanine can be built with stronger racks and floors. Additionally, mezzanines can be designed with multiple levels, making it possible to accommodate various products, equipment, or even employees.
The ability to move around freely on multiple levels without taking up additional warehouse volume makes the floor-over-racking design a popular choice for many businesses. With a mezzanine in place, you get more storage and enhanced operational efficiency—without the demand for an extensive renovation or expansion.
Rack-Supported Mezzanine Floor Prices
The rack-supported mezzanine floor prices depend on a variety of factors, including the size of the system, the materials used, and any customisation needed. Generally, these systems are considered a cost-effective solution for expanding storage space since they don’t require changes to the existing building structure. The cost of installing a mezzanine can vary, but businesses typically find that the initial investment pays off in the long term by increasing storage capacity and improving overall efficiency.
For companies considering this option, it’s important to work with an experienced supplier, like Krost Shelving and Racking, to ensure that the design meets your storage needs without exceeding your budget. We can help you customise a mezzanine that fits your business and operations while providing a solid return on investment.
Pallet Shuttle System Prices
Like mezzanines, pallet shuttle system costs in South Africa will vary based on size, design, and automation features. While these systems offer speed and automation, they tend to come at a higher initial cost compared to traditional storage systems. The price reflects the technology involved, including the shuttles, controls, and any integration with your existing warehouse management systems.
Despite the upfront cost, the increased efficiency of a pallet shuttle system can lead to significant savings over time. With faster throughput, reduced labour costs, and better utilisation of space, the system can boost productivity and meet growing demands without leaving you wanting additional staff or storage.
If you’re looking for a solution that speeds up operations and maximises capacity, a pallet shuttle system could be a great choice, especially for high-volume environments.
Conclusion
Deciding between rack-supported mezzanines vs. pallet shuttles provide businesses with advanced storage options. The rack-supported mezzanine stands out for its versatility, as it allows you to take advantage of the full scope of your warehouse and other operations, while the pallet shuttle system excels in speed and storage efficiency.
Consider factors like your space requirements, the type of products you store, and your budget. At Krost Shelving and Racking, we offer expert guidance and custom solutions for you to choose the best configuration for your business needs.
Whether you are looking for extra floor room or more efficient pallet handling, both systems offer distinct advantages that can improve your storage operations and overall efficiency. Let us assist you find the perfect solution to take your business to the next level.
